Linkedin: www.linkedin.com/in/zacharyfoster100
GitHub: github.com/Rocketman-1969
USU AeroLab Website: aerolab.usu.edu/
Email: zachary.foster100@gmail.com
M.S. Degree, Mechanical Engineering December 2024
Utah State University, Logan UT GPA 3.87
Published three papers to AIAA SciTech 2025
Participated as the Team Mentor for the 2024 Spaceport America Cup Team
Studied Under Dr.Hunsaker in the USU Aerolab,
where I did research on sonic boom mitigation with
industry leaders from NASA and Boeing
B.S. Degree, Mechanical Engineering, Aerospace Emphasis, University Honors May 2023
Minor: Unmanned Aerial Systems GPA 3.81
Utah State University, Logan UT
Passed FE Exam, December 2022
Graduated from the University Honors Program (One of two from the Mechanical Engineering department)
President, USU Rocket Club, August 2022-May 2023
Team Lead for the 2023 Spaceport America Cup Team
Active member of the USU Rocket Club, where I primarily worked on airframe
design and simulation for club projects. I was also the team lead for the
Spaceport America Cup Team, where I designed the airframe and did the flight simulations
Graduate Research Assistant - GOSWIFT, USU AeroLab, Logan UT Aug. 2023-Current
Published two papers on my sonic boom research to the 2025 AIAA SciTech conference.
Applied sBoom software to investigate sonic boom propagation and its impact on the surrounding environment.
Conducted equivalent area studies to assess the acoustic profile of the N+2 aircraft geometry.
Utilized advanced modeling techniques to simulate and analyze the aeroacoustics impact of bumps on aircraft sonic boom loudness.
Implemented Python scripting to develop toolchains for the automation of aeroacoustics research processes.
Collaborated with a team of researchers and faculty from Texas A&M, The University of Michigan, Boeing, and NASA to interpret and validate analysis results.
Group Lead - Inlet Design , USU Hypersonic Vehicle Design Course, Logan UT Jan. 2024-May 2024
Led inlet design decisions in the development of a conceptual Mach 5 passenger aircraft
Created inlet pressure recovery, drag, and lift databases for subsonic, supersonic, and hypersonic Mach numbers
Collaborated with the propulsion group to ensure vehicle design performance requirements
Coauthored a 2025 AIAA Scitech Conference paper on Conceptual Design of a Mach 5, Horizontal Takeoff, Commercial Passenger Aircraft
F-16 Flight Simulator, USU Flight Simulation Course, Logan UT Aug. 2023 - Dec. 2023
Computed aerodynamic coefficients from F-16 flight test data conducted by NASA
Implemented 6-DOF flight equations using C++
Developed a stall model using a flat plate approximation to replicate post-stall flight conditions
Used Unreal Engine 5 for graphics and flight simulation visualization
Team Lead - USU Spaceport Team, Senior Capstone Project, Logan UT Aug. 2022 - Jun. 2023
Led a team of 7 mechanical engineers and 3 electrical engineers to design a high-powered rocket and payload
Designed a high-powered rocket using SolidWorks and conducted flight simulations using Open Rocket and RASAero II
Developed Airbreak control law methodology using Mathworks Matlab
Associate Design Engineer - Chromalox, Ogden UT May 2024-Current
Became the team expert for the company’s new medium voltage product line.
Owned high-specification jobs for oil and gas companies and foreign clients.
Collaborated with customers and project managers to define project scope and requirements for custom industrial heating orders, ensuring alignment with client needs.
Engineered pressure vessels and heating elements compliant with ASME Section VIII and Appendix 41, maintaining rigorous standards for industrial applications.
Performed detailed calculations and finite element analysis (FEA) on pressure vessels to ensure compliance with ASME Section VIII, safeguarding product reliability and safety.
Contributed to developing the company's Product Data Management (PDM) system, optimizing workflows and enhancing team productivity.
Sr. Mechanical Engineering Intern - Qnergy, Ogden UT May 2022- Feb. 2024
Developed standard work instructions for the giga cycle fatigue lab using Microsoft Word and Microsoft Excel.
Conducted over 150 accelerated giga-cycle fatigue life tests on critical parts.
Maintained hardware, software, and data acquisition software for giga cycle fatigue lab testing using LabView.
Designed equipment using SolidWorks to double production capacity and reduce manufacturing costs by 30% on a primary process.
Created computer models to study power generation in a sterling engine.
Coded a program to analyze tolerance stack-up using Monte Carlo to determine critical perpendicularity tolerances on production parts.
Utilized SolidWorks drawing packages to create drawings following ASME Y14.5 GD&T standards using metric and standard units of measurement.
Gained hands-on experience with 3-axis manual milling operations to produce designed parts.
Collaborated with engineers to conduct root cause analysis on critical failures and developed tests to determine and mitigate part defects.
Mechanical Engineering Intern - North Star Printing, Spanish Fork UT May 2021- May 2022
Engaged in technical writing tasks, producing documentation for engineering processes, products, or systems.
Designed and documented tooling for machines using SolidWorks and Microsoft Word.
Implemented innovative solutions to increase production speed and reduce maintenance costs.
Worked with five production managers to develop training guidelines and checklists for every machine in their department.
Programming
C++
Unreal Engine
Python
Visual Studio
Matlab/ Simulink
LabView
CAD
Solidworks (CSWA certificate)
PDM
Weldments
Sheet Metal
Drawings
Inventor
Sheet Metal
Drawings
Code Experience
ASME Pressure Vessel Code Section VIII Div. 1
ASME B16 Valves, Flanges, Fittings, and Gaskets
ASME Y14 Drawing Standards
Analysis Software Tools
PV Elite (Pressure Vessel Design Software)
FE TEE (Pressure Vessel FEA Software)
Ansys Fluent (CFD Software)
Ansys (Thermal FEA Software)
Certificaitons
Part 107 Licence (Commercial Drone Operator Licence)
CSWA (Certified Solidworks Associate)
Passed the Fundamentals of Engineering Exam
Tripoli High Powered Rocketery Level 3 Certification
Conference:
Foster, Z. N., Hunsaker, D., Taylor, J., "Effects of Equivalent Area Changes on Boom Loudness of the Boeing N+2 Supersonic Transport Vehicle," AIAA SciTech Forum, Orlando, Florida, January 2025. In Preparation.
Abraham, T. J., Case, C., Abraham, T. A., Hurwitz, J., Hoch, N., Ford, B., Johnson, Z., Gricius, B., Foster, Z., Spencer, C., Crook, A., Weaver, A., Ramiro, J., “Conceptual Design of a Mach 5, Horizontal Takeoff, Commercial Passenger Aircraft,” AIAA International Space Planes and Hypersonic Systems and Technologies Conference, Orlando, Florida, January 2025. In Preparation.
Schoppe, J., Weaver-Rosen, J., Cizmas, P., Foster, Z., Taylor, J., "A Methodology for Controlling Sonic Boom Loudness of an N+2 Aircraft Configuration," AIAA SciTech Forum, Orlando, Florida, January 2025. In Preparation.
Thesis:
Foster, Zachary N., "Equivalent-Area Studies For Sonic Boom Loudness Mitigation on a Commercial Supersonic Aircraft Configuration" (2024). All Graduate Reports and Creative Projects, Fall 2023 to Present. 68 https://digitalcommons.usu.edu/gradreports2023/68
Undergraduate Project Reports:
Foster, Zachary, "Level 3 High Powered Rocketry Certification Through Tripoli Rocketry Association" (2023). Undergraduate Honors Capstone Projects. 966. https://digitalcommons.usu.edu/honors/966
Foster, Z., Kipping, X., Gardner, T., Ramiro, J., Summers, X., Thomsen, J., Murdock, S., "Spaceport America Cup 2023: Intercollegiate Rocket Engineering Competition" (2023). Utah Space Grant Consortium. https://digitalcommons.usu.edu/spacegrant/2023/all2023/42/